Warehouse and material
Bins, lot numbers, FIFO, kitting, issuing and leftover counting.
Services · MES solutions
Roll out MES by process stage: wrong material and traceability first
Standard modules, three stages that can be implemented separately. Most plants start with SMT loading error-proofing and reel-level traceability, then extend to DIP, test and assembly. Each stage is accepted on its own; the whole plant does not have to be covered at once.
Delivered by process stage
Three stages, implemented separately, each with its own acceptance criteria
Pick the stage where the problem is concentrated. Each stage runs on its own once live and does not wait for the next one.
SMT
SMT
Solder paste, stencils, feeder placement tables, loading error-proofing and reel-level traceability. Changeover preparation and wrong-material interception are the main line.
Loading error-proofing · Reel traceability See the solution for this stage DIPDIP and test
Station pass-through, test-parameter capture, defect lockout and the rework loop. Test data stays in the system instead of an Excel ledger.
No skipped stations · Closed defect loop See the solution for this stage ASMAssembly and packaging
Key-component verification, weighing, packing and carton binding. Cartons are checked before shipment, so mixed and missing parts are caught in-house.
Key-component check · Carton traceability See the solution for this stageDeliverables
Standard module list
Scope is decided against the existing system boundary: where order and purchasing are already covered, add shop-floor execution; where the warehouse still runs on ledgers, add material and bin management.
Planning and work orders
Work-order breakdown, material availability checks, dispatch by line and progress tracking.
Production execution
Station pass-through checks, production reporting, piece-rate counting and WIP quantity.
Quality management
First-article inspection, patrol inspection, defect codes, rework and retest records.
Equipment and traceability
Equipment register, parameter capture, SN and carton traceability.
Reports and dashboards
Output, first-pass yield and downtime by line, work order and shift.
How it runs
Four steps
Every step ends in something that can be signed off, not a verbal understanding.
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01
Site study
Follow the actual flow of work orders, material and production reporting to locate where the problems occur.
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02
Proposal and quotation
A module list, implementation order and acceptance criteria, quoted module by module.
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03
Implementation and commissioning
Master data, interfaces and hardware deployed together, validated on one line first.
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04
Trial run and acceptance
Staged trial runs, accepted against wrong-material interception, traceability lookups and reporting definitions.
When it fits
Standard modules fit these situations better
Match two or more and a per-stage proposal makes sense.
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High mix, low volume
Frequent changeovers and many part numbers; kitting and material search take up most of the setup time.
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Customer audits require traceability
Reel-level or batch-level records are required, showing which reel went onto which board.
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ERP in place, shop-floor execution missing
Orders and purchasing live in ERP while the floor still runs on paper, Excel and chat groups.
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New line or line retrofit
The plant wants staged go-live and staged acceptance instead of stopping production for a single cutover.
Paired hardware
Where hardware is involved
Racks, data boxes and environmental monitoring come from the same team, with interfaces commissioned together with MES. Models and specifications are listed in the hardware store.
01
Smart electronic rack
480 bins per rack, lit in sequence by the kitting list, with pick and put-back records written back to MES.
Browse models in the store 02MES data box
Collects machine output and running status and reports by work order, buffering locally when the network drops.
Browse models in the store 03Networked temperature and humidity sensor
Records solder-paste and shop-floor temperature and humidity in real time and notifies the shift when limits are exceeded.
Browse models in the storeNext step
Describe the line and get a first module list
Process stages, number of lines and the problem that hurts most are enough; no requirements document is needed first.
- Phone
- 134 1205 3770
- chengzhi780@bczktech.cn
- Address
- Building 8, Room 303, Yilisheng Industrial Park, 602 Fengtang Avenue, Tangwei Community, Fuhai Street, Bao'an District, Shenzhen
Shenzhen Baichuan Zhike Technology Co., Ltd. · Since 2015 , serving electronics manufacturers across handsets, tablets, automotive electronics, FPC, WiFi modules, energy storage and more.